Online Leak Sealing Pipe Repair

Reinforce Critical Piping and Pressure Vessels Without Taking Them Offline

Leaks. Wall loss. Pressure threats. When system shutdown is not an option, Fortumorbis delivers engineered, code-compliant on-stream repair solutions that restore integrity, maintain safety, and keep production uninterrupted. Available 24/7 and backed by decades of innovation, our online services address everything from minor valve leaks to complex, high-pressure hydrocarbon systems—without shutdowns or compromise.

As pioneers in online leak sealing and mechanical repair, Fortumorbis has developed one of the most comprehensive integrity management platforms in the industry. Our rapid response field teams are supported by a global engineering network, the largest inventory of leak-sealing clamps and enclosures, and in-house machining and fabrication capabilities. Whether standard or complex geometries, high-temperature or high-pressure environments, Fortumorbis provides fully engineered, validated solutions—mobilized fast and executed with precision.

But leak sealing is only the beginning. Our Fortumorbis360™ Integrity Program integrates on-stream repair with composite reinforcement, cast-in-situ choking, concrete rehabilitation, welded sleeves, and soil stabilization—ensuring seamless lifecycle asset protection. Fewer handoffs, better planning, and stronger compliance all while assets stay live.

When asset integrity is at risk, Fortumorbis brings the confidence to fix in the field and the engineering precision to make repairs last

Live Repair. Long-Term Protection.

Discover how our engineered on-stream repairs stop leaks, restore strength, and minimize risk across high-pressure systems.

Engineer long-term structural integrity.
From defect assessment to installation and post-repair monitoring, Fortumorbis delivers composite reinforcement with measurable reliability and proven performance.

Our Differentiators:

  • Standards-first compliance: ASME PCC-2 and ISO 24817 rigorously followed; Fortumorbis actively contributes to their ongoing development.
  • Global certifications: Type Approvals from ABS, Lloyd’s Register, and other third parties.
  • Optimized repair selection: Engineering-led evaluation determines whether a composite or mechanical solution best fits each case.
  • Advanced defect analysis: Assessment of dents, cracks, wall loss, and mechanical damage with FEA-based validation and post-installation monitoring.
  • Validated repair systems: Installation of both proprietary and third-party solutions, with independent calculations and certification as required.
  • Traceable execution: All technicians are certified, and each repair is digitally documented for future inspection and revalidation.

Shock-absorbing resilience for conductor stability.
Conventional choking (rubber, wood, plastic) fails under fatigue and poor fit. Fortumorbis cast-in-situ choking technology delivers precise, shock-absorbing stability custom-fitted on-site to eliminate premature failure and extend conductor life.

Capabilities:

  • Fatigue analysis of conductors and risers
  • Determination of chocking points and load absorption requirements
  • On-site casting of tailor-made chocks to exact geometry
  • Installation by certified technicians with proven offshore performance

Restore structure. Reinforce the future.
Concrete degradation compromises safety, inflates costs, and risks environmental release. Fortumorbis restores strength with advanced repair methods, proven materials, and precise execution.

Concrete Repair Solutions:

  • Structural repair: Strength restoration for load-bearing and reinforced concrete
  • Crack injection: Two-component epoxies and urethanes delivering weld-like durability
  • Spall repair: Epoxy mortars, polymer-modified cements, or hydraulic blends tailored to site demands
  • Overlays & toppings: Surface restoration for scaling, chemical attack, or wear
  • Expansion joints: Rapid replacement with epoxies, polyurethanes, or silicone-based systems
  • Active leak stoppage: On-the-spot sealing with polyurethane grout or epoxy injection

Soil Stabilization Techniques:

  • Chemical grouting: Soil matrix injection to increase compressive strength, isolate zones, or support additional loads
  • Particulate grouting: Void filling for erosion control, slab stabilization, or tieback reinforcement

Coatings & Linings

Corrosion defense for vessels and containment.
Fortumorbis applies high-performance coating systems for above-ground and buried storage, protecting against internal corrosion, chemical attack, and secondary containment failure.

Capabilities include:

  • Epoxy, novolac, vinylester, polyester
  • Corrosion-control polyurethanes and epoxy systems
  • Reinforced coatings and polyurea liners

Stop leaks rapidly, safely, and reliably.
Fortumorbis SelfSeal® clamps redefine leak-sealing performance. Available in 1,000 psi (69 bar) and 1,500 psi (103 bar), these enclosures are engineered for both speed and compliance.

Specifications:

  • Designed to ASME VIII Div. 1
  • Carbon steel construction
  • Elastomer seal materials
  • Minimum design temperature: -20°F / -29°C
  • Weldable for permanent repairs
  • Refurbishable and reusable

Customization Options:

  • Large diameters and extended lengths
  • Bend, valve, and flange enclosures
  • Subsea-ready solutions (marine coatings, coated fasteners, sacrificial anodes)
  • Fill and vent port integration

Permanent, high-integrity reinforcement.

Fortumorbis Type B welded sleeves provide long-term solutions for corrosion, dents, cracks, and structural flaws. Engineered per ASME PCC-2 with pressure validation per ASME B31.8, they deliver robust reinforcement with full in-service weld installation.

Features:

  • Available with or without backing strip grooves
  • Rating tables provided when wall thickness is unknown
  • Full turn-key execution, including hot-tap welding and NDT inspection
  • Single-source accountability with one PO

Talk to an Expert

We understand the value of your time, money, and peace of mind. Our team of experts is ready to guide you through the process of integrating services that streamline your operations, reduce unnecessary costs, and eliminate the stress of managing multiple vendors.

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